Infrastructure

Key Machinery : Foundry

No. Foundry
01 Induction Melting Furnace
02 Holding Furnace
03 Spectrometer
04 Various capacity Sand Mullers
05 Sand Mixers
06 Air Compressors
07 Pneumatic Rammers
08 Pneumatic Chippers
09 Hand Grinders
10 7 Nos. EOT Cranes
11 Sand Sieve
12 Loam Sand Mixer
13 Sand Drier
14 Welding rectifiers / MIG setups
15 Core Drying Ovens 
16 Laddles For Liquid Metal
17 Cupola Charging  Weighing Scale
18 Crane Weighing System

Key Machinery : Machine shop

No. Machine Shop
01 Heavy Duty Lathes
02 Bombay Lathe
03 Flange Lathe
04 Plano Millers
05 Shaping Machine
06 Bandsaw Machine
07 Shimoga Lathes
08 Drilling Machines
09 SPM For Grooving Of Sugar Mill Rollers (CNC)
10 Lathe For Rings Machining
11 Special Purpose Lathes
12 Special Purpose Horizontal Boring Machines
13 EOT Cranes

Quality Control Laboratory Equipments

No. Machine Shop
01 Strohlein Apparatus
02 Hot Plate
03 Digital Pyrometers
04 Heavy Duty Drill
05 Optical Pyrometer
06 Electronic Weighing Machine
07 Standard Weighing Scale
08 Muffle Furnace (For Silicon Determination)
09 Sand Testing Equipments
10 Distilled Water Generator

Man Power Detail

Description Nos.
Director 8
Managers 11
Officers 28
Others 21
Permanent Labor 141
Contractual Labor 125
Contractual Labor (seasonal) 260

Fabrication Equipment

 

Strengths:-

  • 35 years of experience in Reshelling business
  • Highest casting capacity of 10,000 tons p.a. for sugar rollers
  • SBR has almost 100% New Rollers business of Indian Sugar Mill OEMs
  • 50% to 60% market share in reshelling of sugar mill roller business. SBR produces 1500 rollers p.a.
  • High technical expertise to manufacture any type of shell with maintaining perfect melting temperature & perfect chemical composition
  • Two patented rollers Kamal Rollers & SBR Alloy Roller shows excellent designing capabilities that has become the industry norm
  • Rollers manufactured are highly wear resistant providing better life span and high performance.
  • Capable of precision “Shrink fitting”, a vital facility available in the industry.
  • Strong Technical knowledge, Vast experience and Good knowledge of Indian market.
  • Export orders from USA, UK, Australia, France, Sudan, Malaysia, Philippines, Indonesia, Venezuela, Pakistan, Kenya, etc.
  • A separate machine-shop and stress relieving facility
  • Dedicated pattern making department for tailor made castings
  • Well equipped quality control setup and processes
  • Dedicated design team with highly qualified engineers
  • Excellent product quality with almost zero defect.
  • SBR also manufactures other heavy castings such as pump and valve casting to utilize spare casting capacity in the off-season period.